Connectors are used to connect and separate electrical wiring. In the field of connectors, Bihler has implemented several thousand solutions. For instance, a plug connector assembly used for data transmission in bus systems or on circuit boards.
Two different assemblies with contact pins and four variants of the connector are manufactured at a very high productivity level on a MC 42 Multicenter. With this solution, the user benefits from extremely short retooling times between the different versions and from high-precision components through continuous process monitoring.
Whether you want to listen to the radio, switch on the shaver or enjoy a cup of freshly made coffee: The sockets that supply these devices with electricity can be found everywhere - like the pictured triple socket outlet from Switzerland. Its inner workings conceal a sophisticated interaction of very different parts: from the metal baseplate through a range of plug contacts and on to the casing.
The solution for the complex production of this assembly consisting of 19 parts is provided by the Bihler BIMERIC BM 3000 servo production and assembly system. This end-to-end system starts by manufacturing the spring clips before then stamping out the baseplates and welding the spring clips to them. The assembly is then inserted in the casing, the intermediate plate is placed in position and the plug contacts, which are produced in parallel, are attached. In this way, 15 ready-to-use triple socket outlets leave the production line every minute.