Production simplified through compatibility
All machines have standardize d interfaces and a zero-point clamping system with hydraulic clamping functions. This makes them fully compatible with each other in terms of the linear stamping and forming tools used. A direct assignment of tool to machine is completely eliminated.

Simplified, stable production planning and order planning
Standardized, uniform machine interfaces guarantee machine-independent application of the forming tools. The fixed assignment of particular tools to particular machines is not required. As a result, production planning time and effort can be greatly reduced, more efficient order planning and sequencing can be established, and capacity bottlenecks can be eliminated.

Machine-independent tool design
The uniform design guideline for stamping and forming tools enables the user to design the tools independently of the machine. By dramatically reducing the number of staff required to participate in the design process, the independent design capability offers the user a more efficient use of their design engineers‘ expertise, and conserves valuable design time and capacity.

Flexible tool technology
These five machines provide maximum flexibility by allowing you to use the exact tool technology you need - whether it is the highly-standardized LEANTOOL technology, or any parts from it, or your own linear tool standard. Simply follow the guidance provided by the product line - the tools can be set up quickly and easily, and they are fully compatible with your machine park.

Digital transparency at all times
Each of these five machines is equipped, as a standard feature, with OPC UA interfaces, which form the bases for future applications in the IoT, M2M and I4.0. The interfaces can also be used to transfer machine conditions to a higher-level MES or ERP system, or to connect to the “Bihler Analysis Tool” software tool in plug & play operation. The digital tools do not require any customizing, yet they provide clearly-presented features offering production analyses, as well as order and information management.

Simplified and efficient maintenance
The five machines utilize many identical components. For example, the GRM-NC, the LM 2000-NC, and the BIMERIC BM are all equipped with the same servo slide units, the same quick tool clamping system, and the same material feed. The use of identical components across the board increases machine availability time, and decreases the need for spare part maintenance inventories. The net result? Efficient and simplified maintenance that serves to minimize effort, time, and cost.

Optimized work for your employees
Uniformity, standardization, and consistency are reflected in all aspects of the Modular Series, which makes the work process more clear-cut and more straightforward for your employees: uniform operating routines for machine control; a standardized cross-machine design guideline for tool design, a large number of identical components for maintenance; and a uniform setup system. These many features all work together - to ensure that you always have the right machines for job planning - and to ensure that your employees work in an optimal production setting.
The Bihler Modular Series offers new production possibilities, and even more effective ways to meet ever-increasing production demands. Consisting of five high-performance, highly standardized models, these modular machines are fully compatible with one other with respect to the linear forming tools that are used, and they feature uniform interfaces in the forming area. As a result, the variety of different solutions and machines is significantly reduced. Uniformly designed forming tools can now be operated simply and independently of the machine in accordance with the “plug & produce” principle.
FORMING
Tool modules with the corresponding interfaces
- Simple
- Always ready for setup
- Reproduced setup procedures
Tool interface = machine interface
- Compatible stamping and forming tools (linear tools)
- A suitable machine - whatever the task
- Consistency and ease of use
Full flexibility within the tool modules
- You decide the design - according to the task
- Individual to highly standardized modules
- You have all the freedom at any time
STAMPING
Meusburger standard cutting frames
Compatible with Meusburger standard cutting frames SBP 400 and SBH 400
You can choose which Bihler machine is right for you. Our machines meet all of the requirements of the production world, whether it be small-, medium- or large-batch sizes, or low value added, or high value added by way of additional processes. Each of our five machines is compatible with all of the others. All use uniformly designed linear forming tools that offer great flexibility, and can be quickly reused or relocated, or, if necessary, they can be modified, depending on the product life cycle of the components. Each of the five machines provide all of the advantages of the full Modular Series.
GRM-NC
Small and medium series, using different tooling technologies
Very quick setup, servo-controlled universal machine. The GRM-NC is highly flexible, and can be used with different tool technologies, such as the adaptation of GRM stock tools (radial and linear), LEANTOOL Radial, and LEANTOOL Linear.
LM 2000-NC
Small and medium series, with linear tools
Very quick setup, servo-controlled production machine with a total machining length of 2,000 mm, and cycle rates of up to 250 per minute. In addition to forming, additional processes can be integrated, such as contact welding, thread forming, and screw insertion.
BIMERIC MODULAR
Forming + additional processes, through to assembly
Modular servo-controlled production machine. The BIMERIC has the ability to carry out many processes in addition to forming - whether they are an extension with joining processes (e.g., welding, thread cutting, screw insertion), or an orderly placement of the components in trays, or a complete assembly of a sheet metal part. All automated control functions are available.
LM 2000-KT
Small and large series, with linear tools
High-performance, cam-controlled production machine with a total machining length of 2,000 mm, and cycle rates of up to 500 per minute. In addition to forming, additional processes can be integrated, such as contact welding, thread forming, and screw insertion.
Highspeed-Machine
Large- to high-volume series
High-performance, cam-controlled production machine offering maximum cycle rates for high-volume production. The tools are backward compatible (in terms of speed) to the entire Modular Series. (currently in pre-development)
The process modules of the Modular Series L250 stand for maximum added value in your production.
Whether thread forming, screw joining, laser welding, or assembly, each process step can be directly integrated into the forming processes, controlled, and flexibly exchanged and all this uniformly on all machines of the L250 platform. Mechanics, electronics, and control systems interact seamlessly and guarantee fast setup operations and maximum machine availability.
The highly dynamic L250 process modules are designed as a closed system. This can be adapted to individual component requirements at any time within certain system limits. The modules thus enable the future-proof development of variable manufacturing concepts. In these, functionality and maximum precision can be added exactly where they are needed.
MSE 250
Screw joining module
- Precise coordination of rotary and lifting movements thanks to two servo motors
- High cycle rates thanks to efficient screw joining process and upstream turntable
- Integrated presence control for automatic screw detection
- Modular design for easy maintenance and full accessibility during operation
- Manual lifting unit for free access to the conveyor belt.
- Proven complete technology system in three sub-areas: feeding, positioning, screw joining process
GSE 250
Thread forming module
- Reliable thread forming with high dynamics
- Quick change of thread former for maximum machine availability
- Quick access to the belt for smooth maintenance and shortest intervention times
- Optional oil cover for increased process cleanliness
- Manual lifting unit and stepless adjustment in the X, Y, and Z directions
- Seamless integration into the VC 1 control system with customized user interface
LSM 250
Laser welding module
- High-precision welding of stamped and bent parts directly in the forming process
- Integration of fiber lasers with high-quality Auxxos laser optics
- Free positioning of the laser optics around the strip material
- Uniform concept for the laser safety enclosure
- Ready-to-connect interfaces for supply and exhaust air
- Fully compatible with the interface concept of the Modular series
- Full accessibility for maintenance and interventions
MMI 250
Assembly module for insulators
- Horizontal assembly of up to 500 parts/min in the forming process
- Ideally designed for rotationally symmetrical parts (isostatic bodies and protective caps for connectors)
- Defined working area for various assembly movements
- Integrated sensor monitoring detects component presence, misalignment, malfunction, or non-assembly
- Piloting and centering function integrated directly in the module for precise component positioning